---
title: Study and optimal design of waste rock piles for an iron ore mine
date: 2021-02-23T16:22:00-05:00
author: jessica napert
canonical_url: "https://www.bbaconsultants.com/es-cl/projects/study-and-optimal-design-of-waste-rock-piles-for-an-iron-ore-mine"
section: Projects
---
Despite a mine tailings volume of up to 2 billion m3, this iron mine’s tailings piles were managed in a conventional manner, without considering geotechnical conditions and end-of-mine restoration and regulatory requirements. Determined to bring its operation in line with current practices and regulations, the mine’s owners mandated BBA to provide a design review with recommendations for optimal design aimed at regulatory operational alignment.

 

- Región Múltiples centros en todo Canadá
- Cliente  Confidential
 
 

 

 

   1. ## Our experts' solutions
    
    BBA was mandated to develop conceptual approaches aimed at aligning short-, medium- and long-term construction of waste rock piles with current legislation. The plans, which were designed using 3D modelling, included creating a strategic berm to retain waste rock and ensuring that the company respected the area planned for waste rock. The approach optimized the use of lower cost descending construction methods while ensuring compliance of the final structure.
    
    The proposed solutions bring pile stability in line with legislative requirements and thus improve environmental risk management. The suggested berm construction was composed entirely of the mine’s waste rock, and all access roads were built into the berms themselves thus reducing project costs.
 
        

  

  

 

 1. > Our client now has a solid plan and detailed technical directives to minimize the risk of stockpile failures and comply with mining permit requirements. Overall costs were reduced through a rigorous constructability review, which focused on prioritizing the use of low cost construction methods wherever possible.
    
     Luciano Piciacchia, Director – Earth and Infrastructure Business Line
 
   - [  12 ago 2026 
    
     Four mistakes that can harm the future performance of industrial assets 
    
     
    
     
    
    
    - ![Caroline provost](https://www.assets.bbaconsultants.com/bba-production-assets/production/images/avatars/_size_avatar/208557/Caroline-provost.webp)   
        
         Caroline Provost P.Eng.
        
        Director, Operational Strategy Implementation
     
       
    
     
    
      ](https://www.bbaconsultants.com/es-cl/perspectivas/four-mistakes-that-can-harm-the-future-performance-of-industrial-assets "Four mistakes that can harm the future performance of industrial assets")
- [  29 jul 2026 
    
     Sachin Jari appointed Principal Director &amp; Head of Commercial Strategy and Business Development 
    
     
    
     
    
     
       
    
     
    
      ](https://www.bbaconsultants.com/es-cl/news/sachin-jari-appointed-principal-director-head-of-commercial-strategy-and-business-development "Sachin Jari appointed Principal Director & Head of Commercial Strategy and Business Development")
- [  27 jul 2026 Minería y metalurgia  
    
     
    
     Por qué las decisiones tempranas sobre relaves definen el desempeño de la mina a largo plazo 
    
     
    
     
    
    
    - ![Geraldine Cosset](https://www.assets.bbaconsultants.com/bba-production-assets/production/images/avatars/_size_avatar/206707/Geraldine-Cosset.webp)
    - ![Jared Purdy](https://www.assets.bbaconsultants.com/bba-production-assets/production/images/avatars/_size_avatar/212424/Jared-Purdy.webp)
     
       
    
     
    
      ](https://www.bbaconsultants.com/es-cl/perspectivas/las-decisiones-sobre-relaves-definen-desempeno-mina-a-largo-plazo "Por qué las decisiones tempranas sobre relaves definen el desempeño de la mina a largo plazo")
- [  02 jul 2026 Minería y metalurgia  
    
     
    
     Python: Una herramienta clave para el análisis de datos en el procesamiento de minerales 
    
     
    
     
    
    
    - ![Charles Blais](https://www.assets.bbaconsultants.com/bba-production-assets/production/images/avatars/_size_avatar/211197/Charles-Blais.webp)
    - ![Juan Pablo Vergara](https://www.assets.bbaconsultants.com/bba-production-assets/production/images/avatars/_size_avatar/211266/Juan-Pablo-Vergara.webp)
     
       
    
     
    
      ](https://www.bbaconsultants.com/es-cl/perspectivas/python-una-herramienta-clave-para-analisis-datos-en-procesamiento-minerales "Python: Una herramienta clave para el análisis de datos en el procesamiento de minerales")
 
 

       

 

 

   

 1. ## Our experts' solutions
    
    BBA was mandated to develop conceptual approaches aimed at aligning short-, medium- and long-term construction of waste rock piles with current legislation. The plans, which were designed using 3D modelling, included creating a strategic berm to retain waste rock and ensuring that the company respected the area planned for waste rock. The approach optimized the use of lower cost descending construction methods while ensuring compliance of the final structure.
    
    The proposed solutions bring pile stability in line with legislative requirements and thus improve environmental risk management. The suggested berm construction was composed entirely of the mine’s waste rock, and all access roads were built into the berms themselves thus reducing project costs.
